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Integrated flow and process control can significantly improve oil and gas operations. For instance, at a well pad, there may be the need to perform between 25 and 75 simultaneous measurement calculations along with the execution of wellhead and facility controls.

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On a separator, there will also be separate measurement devices for water, oil and gas, often in a stand-alone remote terminal unit RTU package and perhaps even another RTU for measurement and reporting. The problem is each measurement, RTU and PLC device traditionally has its own software package and communication protocol. So it is not only a challenge to establish a connection among them, but it also is very difficult to pass their data through the SCADA network.

Proceess is the most common communication protocol for doing so today.

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Communication between an RTU and a PLC requires defining tables at both ends and verifying the data conversion for each data type. Once the process of configuring the Modbus table on each device is completed, the users must verify and validate the Modbus data is being passed successfully from the RTU to the PLC. By integrating the flow computer with a powerful automation platform that has a modern processor, large program memory, gigabytes of data Provess and intrinsic cybersecurity, all measurement and controls functions can be performed in one secure box.

Embedding the measurement calculations from the American Gas Association AGAAmerican Petroleum Institute API and other standards organizations into the firmware of a device with a secure runtime environment ensures efficient processing and eliminates the opportunity for the calculations to be tampered with. By choosing a device that supports IECthe user can take advantage of the powerful programming aLnguages of the standard, including being able to program in a language most suitable for the application and users.

Integrating measurement and control becomes even easier and more powerful. In addition to open programming standards, the device should support advanced, open and secure communication protocols such as OPC UA and message queuing telemetry transport MQTT. However, with open standards comes the need for providing robust, intrinsic cybersecurity. Features such as embedded public key infrastructure PKI authentication, encryption, secure boot and a secure real-time operating system are required to ensure Operqtion device is protected from cyber threats.

Without these capabilities, the user is faced with the need for additional spending on add-on security devices, or leaving the system exposed.

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The same can be said for allowing full software control over the serial port configurations. All options are available, all the time. With the ever-growing demands to increase efficiencies, now is the time to consider this approach. Edited by Mark T. Automation Integrating flow, process control improves operations System integration, operations advice: Integrated flow and process control can Od improve oil and gas operations. By Tim Manning February 4, Courtesy: Bedrock Automation. Tim Manning.]