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Boiler Basics Design and Application Differences - July 2014 Boiler Basics.

ICI — or industrial, commercial, and institutional — boilers create steam or heated water, providing heat for climate control and industrial processes.

From hospitals and schools to factories and food production, boilers are an intrinsic piece of equipment for institutions and operations across many industries. Boilers vary in size and intensity, employing different heat sources and methods of heat exchange. The following Boiler Basics the types of boilers most commonly Boiler Basics in industrial and commercial settings, along with some terms to know when trying to differentiate between different boiler styles and figuring out their ideal uses. Fire-Tube A fire tube boiler setup directs heated gases into a number of tubes that run through a water-filled chamber. Steam is created by thermal induction which transfers the heat through the walls of the tubes.

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These types of boilers are ideal in operations where there is a large Boiler Basics constant steam demand. However, they are typically not suitable for high pressure applications. Water-Tube Conversely, in a water tube boiler the water is inside the tubes and the heat source is on the outside.

This ability for rapid heat transfer makes water-tube setups ideal for applications with variable load requirements and high pressure demands. Water tube boilers are available in significantly larger capacities than fire-tube style models. Packaged vs Field-Erected Smaller boilers are usually shipped right to your Boiler Basics, ready-made or requiring only minimal assembly.

Most fire-tube and Boiler Basics small application boilers are installed this way. Larger here boilers are usually field-erected, meaning they are constructed on-site since it would be prohibitive — and in some cases impossible — to bring the fully assembled boiler Boiler Basics into the room. Boiler Fuel Types Another way that boilers can be classified is by fuel type.

The most common fuel types used in industrial boiler systems are as follows:.

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Coal Most industrial coal-fired boilers run on crushed coal, which burns more efficiently than large coal clumps. Gas and Oil Gas-fired boilers operate using natural gas, most often a mix of methane, ethane, butane, pentane, or propane. Boilers Boiler Basics run gasoline, diesel, and other petroleum-based fuels are typically classified as oil-fired boilers. Biomass Some boilers even burn combustible plant material like wood chips, wood construction debris, and corn husks.

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Combustion Types Another way to distinguish boilers is by the way they achieve combustion. The aforementioned boiler types typically fall into one of the following combustion method categories:. Stoker Stokers burn lump coal.]